BePu 6127 solvent-free two-component polyurethane encapsulant

  • Low viscosity, fast curing in several minutes
  • Excellent performance on low-temperature and aging
  • Excellent and stably electrical dielectric
  • Very low Waterabsorption
  • Good adhere to most metals and plastics

FEATURES

The BEPU 6127 A/B is a solvent-free, two-component casting resin polyurethane encapsulantion, based on Polyurethane. The resin (A) consists of organic compounds with hydroxyl-groups whereas the hardener (B) is based on isocyanates. By mixing both components in a ratio by weight of 85:15 a flexible casting resin is achieved via chemical reaction. The product exhibits no measurable change in volume after curing.

Properties after cured

Item Unit Method  (1#)  (2#) (3#)
Hardness Shore-D GB/T 531-2008 30 58 30
Dielectric strength 25℃,kV/mm GB/T 1695-2005 12 9 17.4
Thermal conductivity W/m.K GB/T10297-1998 0.55±0.05 0.59
Volume resistivity 25℃,Ω·cm GB/T 1692-92 2.1*1015 1.13*1015
Dielectric constant 50Hz,25℃ GB/T 1693-2007 2.383 3.3
Elongation % GB/T 528-2009 99% 65%
Tensile strength 25℃,Mpa GB/T 528-2009 2.7 6.2 2.2
Shear strength 25℃,Mpa GB/T 7124-2008 Fe: 6Mpa          Al 7.2Mpa Fe: 9.8Mpa          Al 11.3Mpa Fe: 4.6Mpa
Glass transition temperature DSC -3.54 9.15
Loss factor 25℃@1MHz GB/T 1693-2007 0.0005 0.008

It is specifically formulated for automotive sensors, switches, transformers and other electrical devises requiring environments protection.

USE

Process with dispenser

preparations

material preparation

Strilling in the original drum, then pouring into dispenser.

To avoid bubbles inside of finished products, both tank should be usually kept 40 to 60 minutes under the vacuum pressure 0-2mmHg.

Max tolerance

Mixing proportion of deviation may affect mechanical properties, tolerance should be less than 1%.

other

Through the production, should always maintain the tank airtight. the compressed gas should be dry If need, otherwise part B will become sticky, and influence the mechanical properties.

Suggestion of molding condition

Machine                                           low pressure Pouring machine

Mixer               static mixer

Material temperature

Part A         25-30 ℃

Part B         25-30 ℃

Demoulding time                                   15-20mins

Process with Manual is not recommended.

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